SOLVED!!
Rick aka rmp2917 discovered a solder bridge between pins 40 & 41 of the Ethernet chip. A little flux and solder braid and the bridge was removed and the board functional.
Here's Rick's troubleshooting procedure in his own words:
"To start with, I setup my equipment to provide a known working test bed. Since I have 2 ED’s, I have one setup for PixelNet connected to a smart string and one for DMX connected to a Lynx Express. I used xLights to test the units. It was easier to setup and use the test panel instead of using Vixen.
"I connected your LE in place of mine and everything was working fine. Each of the channel LEDs responded according to values I was sending from xLights. I connected a string of lights to all 16 outputs to verify that they actually lit.
"Now that I knew the LE was OK, I moved on to the EtherDongle. I placed your ED in place of mine. Everything appeared to be working. However, there was no response from the LE. At first I thought there may be an issue on the output side, so, I made an adapter that allowed me to connect the LE on universe 4. I got the same result.
"The Ethernet chip seemed to be receiving data from the PC since the LEDs on the jack were responding appropriately. Also, the PIC seemed to be sending data to the LE since the data LED on the LE was lit. Also, after removing my ED, the channels were still on and as soon as I plugged yours in all channels turned off. This led me to believe that there was an issue with communication between the PIC and the Ethernet chip. So, I started checking those connections.
"I found that pins 40 and 41 of the Ethernet chip seemed to be shorted. The resistance on yours was 0.9 Ω while the resistance on both of mine was 6 point something MΩ. I looked for possible shorts on the board, but could not find any. So, I started looking at the chip itself. It looked like there might have been a little solder between the pins, but it was really hard to tell. I used a flux pen to add some flux to the pins. Then, I used solder braid with a fine tip on the soldering iron to remove the solder. The resistance between the two pins was now 6 point something MΩ.
"I reconnected the ED and ran through the test again. Everything was now working and the LE was responding as expected."
So, there ya go.
A big huge shout out to Rick aka rmp2917 for his most excellent service, not only to me, but to the DLA community. If it would serve the site, I'll write an ETD troubleshooting guide based on the experiences of this thread and Rick's work.
Best to all,
Michael